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Removing and Installing Parts: Dell Dimension 4600 Series Service Manual

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Removing and Installing Parts

Dell™ Dimension™ 4600 Series Service Manual

  PCI Cards

  AGP Card

  Memory

  Front Panel

  Drives

  Microprocessor

  Fan Assembly

  System Board

  Power Supply

  Battery



PCI Cards

CAUTION: Before you begin any of the procedures in this section, follow the safety instructions in your Owner's Manual or Product Information Guide.
CAUTION: To guard against electrical shock, always unplug your computer from the electrical outlet before removing the cover.
  1. Follow the procedures in "Before You Begin."

  2. Lay the computer on its side so that the system board is on the bottom of the inside of the computer.

  3. Unscrew and remove the filler bracket for the card slot you want to use.

CAUTION: Some network adapters automatically start the computer when they are connected to a network. To guard against electrical shock, be sure to unplug your computer from its electrical outlet before installing any cards.
  1. Align the cutout on the bottom of the card with the crossbar in the system board connector. Gently rock the card into the connector until it is fully seated.

Ensure that the card is fully seated and that its bracket is within the card slot.

  1. Secure the filler bracket onto the end of the card with the screw you removed in step 3.

  2. Connect any cables that should be attached to the card.

See the documentation for the card for information about the card's cable connections.

NOTICE: Do not route card cables over or behind the cards. Cables routed over the cards can cause damage to the equipment.
  1. Replace the computer cover.

NOTICE: To connect a network cable, first plug the cable into the network wall jack and then plug it into the computer.
  1. Connect your computer and devices to electrical outlets, and turn them on.

  2. Install any drivers required for the card as described in the card documentation.


AGP Card

CAUTION: Before you begin any of the procedures in this section, follow the safety instructions in your Owner's Manual or Product Information Guide.
CAUTION: To guard against electrical shock, always unplug your computer from the electrical outlet before removing the cover.

Your Dell™ computer provides a connector for an AGP card.

  1. Follow the procedures in "Before You Begin."

  2. Lay the computer on its side so that the system board is on the bottom of the inside of the computer.

Removing an AGP Card

  1. Press the card lever toward the PCI connector.

  2. Pull the card up and out of the card clip.

Installing an AGP Card

  1. To add or replace the card, press the card lever toward the PCI connector and gently press the card into the AGP connector until it clicks into place.

  1. Release the card lever, ensuring that the tab fits into the notch on the front end of the card.

  2. Secure the card with the securing screw.

  1. If your computer did not previously have an AGP card installed, move the monitor cable to the VGA connector on the new card.

  2. Replace the computer cover.

NOTICE: To connect a network cable, first plug the cable into the network wall jack and then plug it into the computer.
  1. Connect your computer and devices to electrical outlets, and turn them on.


Memory

You can increase your computer memory by installing memory modules on the system board. For information on the type of memory supported by your computer, see "Memory."

NOTE: DDR 333 memory operates at 320 MHz when used with an 800-MHz front-side bus.

DDR Memory Overview

DDR memory modules should be installed in pairs of matched memory size. This means that if you purchased your computer with 128 MB of memory installed and you want to add another 128 MB of memory, you should install it in the appropriate connector. If the DDR memory modules are not installed in matched pairs, the computer will continue to operate, but with a slight reduction in performance.

NOTE: Always install DDR memory modules in the order indicated on the system board.

The recommended memory configurations are:

  • Install a pair of matched memory modules in connectors DIMM1 and DIMM2.

or

  • Install a pair of matched memory modules in connectors DIMM1 and DIMM2 and another matched pair in connectors DIMM3 and DIMM4.

  • Do not install ECC memory modules.

  • If you install mixed pairs PC2700 (DDR 333-MHz) and PC3200 (DDR 400-MHz) memory, the modules function at the slowest speed installed.

  • Be sure to install a single memory module in DIMM 1 or the connector closest to the processor before you install modules in the other connectors.

Memory Installation Guidelines

NOTICE: If you remove your original memory modules from the computer during a memory upgrade, keep them separate from any new modules that you may have, even if you purchased the new modules from Dell. You should install your original memory modules in pairs either in connectors DIMM1 and DIMM2 or connectors DIMM3 and DIMM4. If possible, do not pair an original memory module with a new memory module. Otherwise, your computer may not function at optimal performance.
NOTE: Memory purchased from Dell is covered under your computer warranty.

Installing Memory

CAUTION: Before you begin any of the procedures in this section, follow the safety instructions in your Owner's Manual or Product Information Guide.
CAUTION: To guard against electrical shock, always unplug your computer from the electrical outlet before removing the cover.
  1. Follow the procedures in "Before You Begin."

  2. Lay the computer on its side so that the system board is on the bottom of the inside of the computer.

NOTE: For easier access to the memory modules, remove the AGP card first.
  1. If necessary, remove a memory module:

    1. Press out the securing clip at each end of the memory module connector.

    1. Grasp the module and pull up.

If the module is difficult to remove, gently ease the module back and forth to remove it from the connector.

  1. To insert a module, press out the securing clip at each end of the memory module connector.

  1. Align the notch on the bottom of the module with the crossbar in the connector.

NOTICE: To avoid breaking the memory module, do not press near the middle of the module.
  1. Insert the module straight down into the connector, ensuring that it fits into the vertical guides at each end of the connector. Press firmly on the ends of the module until it snaps into place.

If you insert the module correctly, the securing clips snap into the cutouts at each end of the module.

  1. Replace the computer cover.

NOTICE: To connect a network cable, first plug the cable into the network wall jack and then plug it into the computer.
  1. Connect your computer and devices to electrical outlets, and then turn them on.

  2. Click the Start button, right-click My Computer, and then click Properties.

  3. Click the General tab.

  4. To verify that the memory is installed correctly, check the amount of memory (RAM) listed.


Front Panel

Removing the Front Panel

CAUTION: Before you begin any of the procedures in this section, follow the safety instructions in your Owner's Manual or Product Information Guide.
CAUTION: To guard against electrical shock, always unplug your computer from the electrical outlet before removing the cover.
  1. Follow the procedures in "Before You Begin."

  2. Release and remove the front panel:

    1. Push the release lever to release the top tab.

    1. Reach inside the computer and push the bottom tab towards you to release it (the middle tab releases automatically).

    2. Rotate the front panel to separate it from the side hinges.

Replacing the Front Panel

To replace the front panel, attach the side hinges and then rotate the front panel until it snaps onto the front of the computer.

Removing the Front-Panel Insert

CAUTION: Before you begin any of the procedures in this section, follow the safety instructions in your Owner's Manual or Product Information Guide.
CAUTION: To guard against electrical shock, always unplug your computer from the electrical outlet before removing the cover.
  1. Follow the procedures in "Before You Begin."

  2. Remove the front panel.

  3. Pull the two front-panel tabs towards you, and then push out the front-panel insert.


Drives

NOTE: See "Boot Sequence" for instructions on booting to a different device, such as a floppy drive.

Replacing a Hard Drive

CAUTION: Before you begin any of the procedures in this section, follow the safety instructions in your Owner's Manual or Product Information Guide.
CAUTION: To guard against electrical shock, always unplug your computer from the electrical outlet before removing the cover.
NOTICE: To avoid damage to the drive, do not set it on a hard surface. Instead, set the drive on a soft surface, such as a foam pad, that will sufficiently cushion it.
  1. Follow the procedures in "Before You Begin."

  2. Remove the hard drive:

    1. Disconnect the power and hard-drive cables from the drive.

    1. Remove the two bracket-securing screws, and then remove the drive bracket from the computer.

    2. Remove the three hard drive-securing screws, and then remove the hard drive from the bracket.

NOTICE: Ground yourself by touching an unpainted metal surface on the back of the computer.
NOTICE: When you unpack the drive, do not set it on a hard surface, which may damage the drive. Instead, set the drive on a soft surface, such as a foam pad, that will sufficiently cushion it.
  1. Unpack the replacement hard drive.

  2. Check the jumper setting on the back of the replacement drive.

Ensure that the jumper setting on the new device is set for "cable select" (see the documentation that came with the drive for information).

  1. Install the hard drive:

    1. Place the hard drive in the bracket so that all three screw-hole tabs insert into the three screw holes on the hard drive.

    1. Secure the drive to the bracket with the screws that you removed in step 2.

    2. Install the bracket into the computer with the two bracket-securing screws that you removed in step 2.

NOTICE: Match the colored strip on the cable with pin 1 on the drive (pin 1 is marked as "1").
  1. Connect the power and data cables to the back of the replacement drive.

  2. Replace the computer cover.

NOTICE: To connect a network cable, first plug the cable into the network wall jack and then plug it into the computer.
  1. Connect your computer and devices to electrical outlets, and turn them on.

  2. See the documentation that came with the drive for instructions on installing any software required for drive operation.

Adding or Replacing a Second Hard Drive

CAUTION: Before you begin any of the procedures in this section, follow the safety instructions in your Owner's Manual or Product Information Guide.
CAUTION: To guard against electrical shock, always unplug your computer from the electrical outlet before removing the cover.
NOTICE: To avoid damage to the drive, do not set it on a hard surface. Instead, set the drive on a soft surface, such as a foam pad, that will sufficiently cushion it.
  1. Follow the procedures in "Before You Begin."

  2. Remove the existing hard drive.

  3. Remove the additional hard drive bracket from the computer:

    1. Remove the bracket-securing screws for the additional drive.

    1. Remove the bracket for the additional drive from the computer.

  4. If you are replacing the additional hard drive, remove the drive from the bracket:

    1. Remove the hard drive-securing screws.

    1. Remove the hard drive from the bracket.

NOTICE: Ground yourself by touching an unpainted metal surface on the back of the computer.
NOTICE: When you unpack the drive, do not set it on a hard surface, which may damage the drive. Instead, set the drive on a soft surface, such as a foam pad, that will sufficiently cushion it.
  1. Unpack the additional hard drive.

  2. Check the jumper setting on the back of the second drive.

Ensure that the jumper setting on the new device is set for "cable select" (see the documentation that came with the drive for information).

  1. Install the additional hard drive:

    1. Insert hard-drive securing screws.

    1. Place the two bracket tabs into the drive slots inside the computer's front panel.

    2. Swing the bracket forward so that it is flush with the computer's front panel.

    3. Replace the bracket-securing screws.

  1. Reinstall the existing hard drive into the computer.

NOTICE: Match the colored strip on the cable with pin 1 on the drive (pin 1 is marked as "1").
  1. Connect the power and data cables to the back of the drives.

  2. Replace the computer cover.

NOTICE: To connect a network cable, first plug the cable into the network wall jack and then plug it into the computer.
  1. Connect your computer and devices to electrical outlets, and turn them on.

See the documentation that came with the drive for instructions on installing any software required for drive operation.

Adding a Floppy Drive

CAUTION: Before you begin any of the procedures in this section, follow the safety instructions in your Owner's Manual or Product Information Guide.
CAUTION: To guard against electrical shock, always unplug your computer from the electrical outlet before removing the cover.
  1. Follow the procedures in "Before You Begin."

  2. Release and remove the front panel.

  3. Press in the two insert tabs, and then push out the front-panel insert.

  1. Connect the floppy-drive power cable to the back of the drive.

NOTICE: Match the colored strip on the cable with pin 1 on the drive (pin 1 is marked as "1").
  1. Connect the data cable to the back of the drive and to the floppy drive connector on the system board.

  2. Position the top of the floppy drive bracket so that it is completely flush with the bottom of the upper drive bay, and then slide the floppy drive bracket forward into position.

NOTE: The top of the floppy drive bracket has two slots that fit into two clips on the bottom of the upper drive bay. When the floppy drive bracket is properly mounted, it remains in place without support.
  1. Secure the floppy drive bracket with the top bracket screw that came with your drive.

  2. Reattach the front panel to the side hinges, and then rotate it until it snaps onto the front of the computer.

  1. Check all cable connections, and fold cables out of the way to provide airflow for the fan and cooling vents.

  2. Replace the computer cover.

NOTICE: To connect a network cable, first plug the cable into the network wall jack and then plug it into the computer.
  1. Connect your computer and devices to electrical outlets, and turn them on.

  2. After you turn on your computer, press <F2> when you are prompted to enter setup mode.

  3. Highlight Drive Configuration and press <Enter>.

  4. Use the left- and right- arrows to change Diskette Drive A from Not Installed to 3.5 inch, 1.44MB.

  5. Press <Enter>.

  6. Highlight Integrated Devices (LegacySelect Options) and press <Enter>.

  7. Make sure that the Diskette Interface entry is set to Auto. If necessary, use the left- and right- arrows to set it to Auto.

  8. Press <Enter>.

  9. Press <Esc>.

  10. Press <Enter> to save changes and exit.

The computer restarts.

See the documentation that came with the drive for instructions on installing any software required for drive operation.

Adding a Second CD or DVD Drive

CAUTION: Before you begin any of the procedures in this section, follow the safety instructions in your Owner's Manual or Product Information Guide.
CAUTION: To guard against electrical shock, always unplug your computer from the electrical outlet before removing the cover.
  1. Follow the procedures in "Before You Begin."

NOTE: Drives sold by Dell come with their own operating software and documentation. After you install a drive, see the documentation that came with the drive for instructions on installing and using the drive software.
  1. Release and remove the front panel.

  2. Pull the two front-panel tabs towards you, and then push out the front-panel insert.

  1. Ensure that the jumper setting on the new drive is set for "cable select" (see the documentation that came with the drive for information).

  2. Remove two extra alignment screws, shown in the following figure, from the front of the computer and insert them into the drive.

NOTE: Some computers come with only two extra alignment screws; others come with four. You only need two alignment screws for this procedure.
  1. Gently slide the drive into place.

  1. Once the drive is in place, apply pressure to ensure that the drive is fully seated.

  2. Use the securing screw that came with the drive to attach the drive to the computer.

NOTICE: Match the colored strip on the cable with pin 1 on the drive (pin 1 is marked as "1").
  1. Connect the power cable to the system board.

  2. Locate the data cable from the CD or DVD drive in the upper drive bay and connect its middle data connector to the new drive.

  3. Check all cable connections, and then fold the cables out of the way to provide airflow for the fan and cooling vents.

  4. Reattach the front panel to the side hinges, and then rotate it until it snaps onto the front of the computer.

  1. Replace the computer cover.

NOTICE: To connect a network cable, first plug the cable into the network wall jack and then plug it into the computer.
  1. Connect your computer and devices to electrical outlets, and then turn them on.

See the documentation that came with the drive for instructions on installing any software required for drive operation.


Microprocessor

Removing the Microprocessor

CAUTION: Before you begin any of the procedures in this section, follow the safety instructions in your Owner's Manual or Product Information Guide.
CAUTION: To guard against electrical shock, always unplug your computer from the electrical outlet before removing the cover.
  1. Follow the procedures in "Before You Begin."

  2. Disconnect the cooling fan power cable from the fan connector (J1F1) on the system board.

  3. Disconnect the power cable from the microprocessor power connector (J5B1) on the system board.

  4. Lift the air shroud to disengage the anchors and then rotate the shroud up.

CAUTION: The heat sink can get very hot during normal operation. Be sure that the heat sink has had sufficient time to cool before you touch it.
  1. Remove the microprocessor heat sink:

    1. Twist the heat sink from side to side to break the seal.

    2. Remove the retention module clip by pressing in on the tab and lifting the retention module clip up.

    1. Pull the release tab out until the heat sink is released.

    2. Lift the heat sink away from the microprocessor.

NOTICE: Lay the heat sink down with the thermal grease facing upward.
NOTICE: If you are installing a microprocessor upgrade kit from Dell, discard the original heat sink. If you are not installing a microprocessor upgrade kit from Dell, reuse the original heat sink when you install your new microprocessor.
NOTICE: Be careful not to bend any of the pins when you remove the microprocessor from the socket. Bending the pins can permanently damage the microprocessor.
  1. Remove the microprocessor from the socket.

Leave the release lever extended in the release position so that the socket is ready for the new microprocessor.

Installing the Microprocessor

NOTICE: Ground yourself by touching an unpainted metal surface on the back of the computer.
NOTICE: Be careful not to bend any of the pins when you unpack the microprocessor. Bending the pins can permanently damage the microprocessor. If any of the pins on the microprocessor appears to be bent, see "Contacting Dell" in your Owner's Manual for instructions on obtaining technical assistance.
  1. Unpack the new microprocessor.

NOTICE: You must position the microprocessor correctly in the socket to avoid permanent damage to the microprocessor and the computer when you turn on the computer.
  1. If the release lever on the socket is not fully extended, move it to that position.

  2. Align the pin-1 corners of the microprocessor and socket.

NOTICE: When you place the microprocessor in the socket, ensure that all of the pins fit into the corresponding holes on the socket.
  1. Set the microprocessor lightly in the socket and ensure that all pins are headed into the correct holes. Do not use force, which could bend the pins if the microprocessor is misaligned. When the microprocessor is positioned correctly, press it with minimal pressure to seat it.

  2. When the microprocessor is fully seated in the socket, pivot the release lever back toward the socket until it snaps into place to secure the microprocessor.

NOTICE: If you are not installing a microprocessor upgrade kit from Dell, reuse the original heat sink assembly when you replace the microprocessor.

If you installed a microprocessor replacement kit from Dell, return the original heat sink assembly and microprocessor to Dell in the same package in which your replacement kit was sent.

  1. Install the heat sink:

    1. Insert the notched end of the heat sink onto the end of the retention module which is next to the power supply.

    1. Lower the heat sink until it fits securely in the module.

    2. When the heat sink is secured, pivot the retention module clip down until the tab snaps into place to secure the heat sink.

  1. Lower the airflow shroud over the heat sink.

  2. Reconnect the cooling fan power cable to the fan connector (J1F1) on the system board.

  3. Reconnect the power cable to the microprocessor power connector (J5B1) on the system board.

  4. Replace the computer cover.

NOTICE: To connect a network cable, first plug the cable into the network wall jack and then plug it into the computer.
  1. Connect your computer and devices to electrical outlets, and turn them on.


Fan Assembly

Removing the Fan Assembly

CAUTION: Before you begin any of the procedures in this section, follow the safety instructions in your Owner's Manual or Product Information Guide.
CAUTION: To guard against electrical shock, always unplug your computer from the electrical outlet before removing the cover.
  1. Follow the procedures in "Before You Begin."

  2. Disconnect the AC power cable from the AC power connector on the back of the power supply.

  3. Unplug the DC power cables from the drives and system board.

  4. Disconnect the fan power cable from its connector on the system board.

  5. Pull the fan release lever away from the back of the computer and slide the fan toward the release lever.

  1. Remove the fan assembly from the computer.

Replacing the Fan Assembly

  1. Align the fan assembly tabs with the holes in the back of the computer.

  2. Slide the fan assembly away from the fan release lever until it clicks in place.

  3. Reconnect the DC power cables to the drives and system board.

  4. Replace the computer cover.

  5. Connect the AC power cable to the AC power connector on the back of the power supply.

NOTICE: To connect a network cable, first plug the cable into the network wall jack and then plug it into the computer.
  1. Connect your computer and devices to electrical outlets, and turn them on.


System Board

Removing the System Board

CAUTION: Before you begin any of the procedures in this section, follow the safety instructions in your Owner's Manual or Product Information Guide.
CAUTION: To guard against electrical shock, always unplug your computer from the electrical outlet before removing the cover.
  1. Follow the procedures in "Before You Begin."

  2. Remove the floppy drive. To remove the floppy drive, see "Adding a Floppy Drive."

  3. Remove any cards that are installed.

  4. Disconnect all cables from the system board.

  5. Lift up the heat-sink shroud.

CAUTION: The microprocessor heat sink can get hot. To avoid burns, ensure that the heat sink has had sufficient time to cool before you touch it.
  1. Remove the microprocessor heat sink.

  2. Remove the fan assembly.

  3. Remove the 12 screws that secure the system board to the computer frame.

Four of the 12 screws that secure the system board to the computer frame also secure the heat-sink base to the system board.

  1. Lift the system board out from the computer.

  2. Place the system board that you just removed next to the replacement system board.

Visually compare the replacement system board to the existing system board to ensure that you have the correct part.

Installing the System Board

  1. Transfer components from the existing system board to the replacement system board:

    1. Remove the memory modules and install them on the replacement board.

CAUTION: The microprocessor package can get hot. To avoid burns, ensure that the package has had sufficient time to cool before you touch it.
    1. Remove the microprocessor package from the existing system board and transfer it to the replacement system board.

  1. Configure the settings of the replacement system board.

Set the jumpers on the replacement system board so that they are identical to the ones on the existing board.

  1. Place the system board inside the computer frame, place the heat-sink base on the system board, and then replace the screws that you removed in step 8 of the preceding procedure.

  2. Reinstall the fan assembly.

  3. Reinstall the microprocessor heat sink, and then lower the heat-sink shroud.

  4. Reattach the cables to the system board.

  5. Reinstall any cards.

  6. Replace the floppy drive.

  7. Replace the computer cover.

NOTICE: To connect a network cable, first plug the cable into the network wall jack and then plug it into the computer.
  1. Connect your computer and devices to electrical outlets, and turn them on.


Power Supply

Removing the Power Supply

CAUTION: Before you begin any of the procedures in this section, follow the safety instructions in your Owner's Manual or Product Information Guide.
CAUTION: To guard against electrical shock, always unplug your computer from the electrical outlet before removing the cover.
  1. Follow the procedures in "Before You Begin."

  2. Remove the fan assembly.

  3. Disconnect the AC power cable from the AC power connector on the back of the power supply.

  4. Unplug the DC power cables from the drives and system board.

  5. Remove the four screws that secure the power supply to the back of the computer.

  1. Remove the power supply from the computer.

Replacing the Power Supply

  1. Slide the power supply into place.

  2. Replace the four screws that secure the power supply to the back of the computer.

  3. Reinstall the fan assembly.

  4. Reconnect the DC power cables to the drives and system board.

  5. Replace the computer cover.

  6. Connect the AC power cable to the AC power connector on the back of the power supply.

NOTICE: To connect a network cable, first plug the cable into the network wall jack and then plug it into the computer.
  1. Connect your computer and devices to electrical outlets, and turn them on.


Battery

CAUTION: Before you begin any of the procedures in this section, follow the safety instructions in your Owner's Manual or Product Information Guide.
CAUTION: To guard against electrical shock, always unplug your computer from the electrical outlet before removing the cover.

Battery Overview

A coin-cell battery maintains computer configuration, date, and time information. The battery can last several years.

If you have to repeatedly reset time and date information after turning on the computer, replace the battery.

CAUTION: A new battery can explode if it is incorrectly installed. Replace the 3-V CR2032 battery only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer's instructions.

Replacing the Battery

  1. Record all the screens in system setup so that you can restore the correct settings when you perform step 8.

  2. Follow the procedures in "Before You Begin."

  3. Locate the battery socket on the system board.

NOTICE: If you pry the battery out of its socket with a blunt object, be careful not to touch the system board with the object. Ensure that the object is inserted between the battery and the socket before you attempt to pry out the battery. Otherwise, you may damage the system board by prying off the socket or by breaking circuit traces on the system board.

  1. Remove the battery by carefully prying it out of its socket with your fingers or with a blunt, nonconducting object such as a plastic screwdriver.

  2. Insert the new battery into the socket with the side labeled "+" facing up, and snap the battery into place.

  3. Replace the computer cover.

NOTICE: To connect a network cable, first plug the cable into the network wall jack and then plug it into the computer.
  1. Connect your computer and devices to electrical outlets, and turn them on.

  2. Enter system setup and restore the settings you recorded in step 1.

  3. Properly dispose of the old battery. See the safety instructions in your Owner's Manual or Product Information Guide.


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